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Don't Do That: Avoiding Pinewood Derby Pitfalls

(An update of an article originally published Volume 3, Issue 10 -
February 4, 2004)

As I have read information on Pinewood Derby racing, and have talked
to derby novices and experts, I occasionally find a gem of
information. These I quickly jot down, and then include in this
newsletter or in our speed tip booklet (Speed to the Finish). But
sometimes, I encounter techniques that make me want to cringe. When
I'm on the phone and someone is explaining how they are implementing a
bogus speed tip I want to say: "Don't do that." Usually I bite my
tongue and gently try to explain an alternate technique.

Today's article includes a list of techniques and products that I
counsel you to avoid. Let me make sure this is clear: this is a list
of techniques/products that you DO NOT want to implement/use.

Rules - First and foremost, ignoring or not understanding the rules
for your local race is an absolute no-no. One of the most
heartbreaking things I have experienced is explaining to a child that
their car violates the rules and therefore cannot run in the race
(without being corrected). Remember, ignorance of the law is not an

Not understanding the local rules for your race before designing
and building your car is a recipe for heartbreak.

Melted Lead - Melting lead is a traditional way of adding weight to
pinewood derby cars. However, it is a practice that comes with health
risks. Not only is there a great risk of a serious burn, but lead
fumes are toxic. In addition, molten lead will burn wood, and spoil a
nice paint job. Instead, insert solid lead (or tungsten) into holes or
pockets in the car, using a hammer to shape the lead as needed. Of
course anytime you use lead, practice safe handling.

Melted lead can lead to burns and lead poisoning, not to mention
damaged cars.

Backwards Car - On many car kits, including those offered by BSA and
PineCar, one of the axle slots is positioned closer to the end of the
block. Contrary to the picture on the BSA box, the axle slot closest
to the end of the block should be used as the rear axle. This allows
for a more aggressive balance point, leading to more speed.

Orienting the block backwards will lead to slower performance.

Excessive Rear Weighting - For most tracks, the ballast weight of the
car should be placed towards the rear of the car. A reasonable goal
is for the completed car to balance at about one inch in front of the
rear axle. It is possible to use a more aggressive balance point and
gain more speed, but with a great risk of instability. To
successfully run with a balance less than one inch requires careful
weight placement (usually offset), trued wheels, very accurate
alignment (using the rail-riding technique), and access to a track for
testing and tuning the car. Because of these requirements, the
average car builder that tries to use a very aggressive balance will
end up with an unstable car.

A very aggressive balance point will often lead to less

Wafer Thin Wheels - If allowed by the local rules, wheels can be
narrowed to improve speed. But it is not the narrowness itself that is
beneficial. Instead, the benefit comes from reducing the weight of
the wheels. Basically, the lighter the wheels, the faster the car
starts. However, there is a limit to the benefit of narrowing wheels.
If the hub is left full length, then the wheel will no longer stand
upright. Thus, when attached to the car, the wheel will tilt towards
the car. This tilting causes the axle and wheel hub to bind, reducing
the speed of the car. In addition, the narrow wheels and full-length
hub will lead to more free-play around the center guide rail. If the
car body is not narrowed to compensate (or if the hubs are not
shortened), then this free-play can lead to slower heat times, and
could result in a side-swipe with a car in the next lane. So, if you
are going to narrow the wheels make sure to shorten the hubs or narrow
the car body.

Wafer thin wheels can be slower than standard wheels if
improperly implemented.

Weighted Wheels - In contrast to lighter wheels, heavier wheels are
generally detrimental. A car equipped with weighted wheels will start
slowly, and (unless the track has an exceptionally long flat section)
will never catch up to the other cars.(1)

Weighted Wheels are generally much slower than stock weight

Thin Axles - In an automobile, moving parts fit snuggly together to
eliminate vibration. In fact, the best cars have the tightest
tolerances and the best fitting parts. Similarly, with pinewood derby
cars, reducing the diameter of the axle would only improve performance
if the wheel bore was also reduced. Reducing axle diameter without
reducing the wheel bore diameter increases play between the wheel and
axle. This increases wheel vibration, and causes a reduction in wheel

Thin axles lead to weak performance.

Graphite Coated Axles - Axles which are pre-coated with graphite are a
popular item today. But think twice before using them. Graphite works
well as a lubricant because the graphite particles slide easily on
each other. But when graphite is mixed with a binder (so that it
adheres to metal), it can no longer slide freely. Thus, the lubricant
power of the graphite is severely compromised. There are application
where this type of product is of benefit. But in a pinewood derby
race (where speed is critical, and wear and tear is not of concern)
any graphite paint or spray will provide less lubrication than
powdered graphite.

Highly polished steel axles lubricated with powdered graphite
will generally provide better performance than pre-coated axles.

Graphite Bath - Many people recommend putting the wheels and axles in
a bag of graphite for several days to "marinate". While this may
lubricate the wheels and axles, it is very messy. Would you lubricate
your automobile by dipping the entire wheel and axle assembly in to a
big container of grease? Instead, work powdered graphite into the
friction points by repeated
spinning (doing this before mounting the wheels and axles on the car
will help keep your nice paint job clean). You will save graphite,
have less of a mess, and the track officials will thank you.

Graphite baths are messy, wasteful, and non-productive.

White PTFE Powder - PTFE (generic term for Teflon) can be used
beneficially in some applications.(2) However, pinewood derby racing
is not one of them. If your rules require white Teflon powder, my
recommendation is to run without lubricant (see "The Big Debates Part
3: Dry Lube Experiments" in Volume 3, Issue 4). If your rules require
a dry lubricant, then use a high quality graphite such as Max-V-Lube.
If your rules do not have a lubricant restriction, then consider a
liquid lube such as "Krytox 100" or "XOil".(3)

White Teflon Powder - don't use it.

In pinewood derby racing, everyone is looking for the "magic bullet",
that is, the speed tip that will give their car an edge. Certainly,
there are many good speed tips. But there are definitely some duds
such as the ones mentioned here. If you know of another bogus speed
tip, let me know and I'll pass it on to our readers.

(1) In our most recent race, I built a car for our club leader. She
wanted to make sure that the car would cross the finish line, but be
slower than the other cars. This would make sure that all of the
kid's cars would beat her car. To make this happen, I glued steel
washers into the wheels of the car. When it raced, it immediately
dropped behind by several car lengths, but did start to catch up on
the flat. My guess is that the flat section would have needed to be
50 to 60 feet long for the leader's car to have caught up.

(2) One brand of PTFE is trademarked as "Dry White" by PineCar

(3) Max-V-Lube, Krytox 100, XOil are available from
Maximum Velocity

Read More at: Pinewood Derby Times Volume 9, Issue 6

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